Masamune through the Movies
A study of the Highlander Masamune Katana and its various incarnations
By Jason Dingledine



One of the most memorable swords of film, the Highlander Masamune Katana, has gone through as many evolutions as it has film appearances.

Highlander I

The katana is a key element in the plot of the film, Highlander I. It is symbolic of Connor MacLeod's (Christopher Lambert), "coming of age" as an Immortal, as well as the reason why the forensic scientist, Brenda Wyatt, is initially interested in Connor.

Highlander original prop sword

When first introduced in the film, the character of Ramirez (portrayed by Sean Connery) carries the Masamune katana as his weapon, using it in his instruction of Connor in combat and the ways of the Immortals. After Ramirez's death and the death of Connor's wife, Heather, Connor takes the katana and leaves his claymore behind as a grave marker for his wife -- symbolic of leaving his old life behind and beginning his new life as an Immortal.

Highlander original prop sword

For Highlander I, Effects Associated at Pinewood Studios in London, propmaker for the film, needed to create a sword that would show minimal detail on camera. They decided to add a carved Chinese dragonhead to the sculpted, ivory-colored handle of a katana that was then commercially available from Marto, a Toledo (Spain) based manufacturer of swords.

Original prop hilt

The dragonhead was a sculpted add-on, and not a cast part of the original hilt. If you look closely at the final quickening, when Connor drops the katana, the head breaks off when it hits the concrete floor.

Dragon head breaking off

The dragon's head was carved to have a "Mohawk-like" mane, with incised line detailing. The scales appeared to be simple triangular dimples pressed into the material. It appears that the scales were formed by impressing a common tool from a leather carver's toolset, the triangular "figure carving foliage and texture" tool, into the clay. Because the sword was never meant to be seen in a close-up, the detailing was never as fine as it would have been on a prop meant to be shot in close-up.

Original prop hilt

The hilt also lacked a fuchi (ferrule, or metal collar) that would normally be found on a katana at the guard end of the grip. The tsuba (guard) was manufactured to reflect Chinese impressionist bamboo, similar pieces of artwork can be found as privacy screens and other pierce work from China. The strong Chinese character to the dragon's head, and the tsuba could be attributed to the strong influence that Chinese culture had on Japanese society during the time-period that this sword was supposed to have been created.

The tsuka (grip) was secured to the sword by a single brass pin (possible a screw) through a hole drilled far back on the grip.

Highlander prop sword

Pictured in this article are photographs from a study of the original Highlander I prop on display at Planet Hollywood in Las Vegas, Nevada. This aluminum-bladed sword is believed to have been an actual fighting prop, the one used in the fight between Ramirez (Connery) and the Kurgan (Brown).


Highlander II

In the second film, the sword's basic design was already established, but it was further refined.

Highlander II original prop sword
Original Highlander II prop, courtesy of Thomas Mulack

The scales for the dragon were re-carved to more resemble those of a snake. They are rounded, and evenly over-lapped. When photographed up close (as the sword was in publicity stills for the film) these changes create a cleaner and more aesthetically-pleasing appearance.

Highlander II original prop sword
Original Highlander II prop hilt, courtesy of Thomas Mulack

The second major alteration to the hilt was the dragon's mane. Instead of an evenly edged ridge, the top of the mane was scalloped and the incised line details were eliminated. The final few changes included polishing the tsuba (it was satin finished in the first film); this was done without altering its design, except for a slight rounding of the edges and texturing of the surface. The ivory hilt was also antiqued with a brown wash to bring out details on film.

Highlander II original prop sword
Original Highlander II prop hilt, courtesy of Thomas Mulack

Finally, the sword itself was given a stainless-steel blade for the "Hero" props meant for close-up shots.


Highlander III

In the third film, Canadian knife maker Jose de Braga was approached to create the swords and other weapons for the film. For Connor's ivory hilted katana, an auctioned prop from Highlander II was lent back to Davis/Panzer, and given to Jose to use as a model to work from.


Highlander III original prop sword
A screen capture from HIII

The most noticeable difference in Jose's version is the inclusion of a fuchi to the hilt of the sword, a feature not found on the swords in the first two films.

Highlander II hilt
A screen capture from HIII

About the making of the katanas for the film, Jose says:

"The Masamune handles were made in probably the same resin you are going to use. Very strong ,almost unbreakable on impact (for artist security reasons) and yet soft with some flexibility. They came out of a mold that the Art department received from England (apparently one that was used for HL 2) and the result was far from the purpose we intended to use them for. One of the criteria asked to be achieved was that it had to look like Ivory, highly polished by age, but yet well taken care of with great respect.

" I had to recarve directly on these resin castings -- believe me, I would have favored to carve them out in micarta. That resin just didn't wanted to obey any of my tool's requests. I finally found that rough textured diamond burs at slow speed were the only thing able to put some dent into that stuff without having it melt down or clog the burs.


Highlander III by Jose de Braga
A screen capture from HIII

" The mane was carved wavy length wise and smooth to the touch. The nose went through a major surgery along with the eyes, which I gave a bit more menacing look. The scales were deeply carved and all scenes were greatly enhanced. It had 3 large flat teeth on the upper and 2 on the lower jaws.


"The final glossy finish was achieved with a heating device. The task was to melt down the surface just a bit without affecting the finely carved details. It took me 6 days with an average of 12 intensive hours a day to bring them up to the desired state. The final result was exactly what the Art Director was looking for. I did design a tsuba following the criteria of the Art director. They were to be a bit oversized for camera purposes to achieve a better look on the screen. I made 2 of these (see picture below) but they decided upon request of the actor that these should be very light and smaller. The ones I did were never used.


Draft Highlander guard drawing by Jose de Braga
Jose's original tsuba design

"They sent me the design that was to be used and told me to not bother with it -- that they would set up Laurent Dousot (a knife maker I trained and who was working in the prop department with them) to make them out of plastic. The Prop Art director, Lise Pharand, sent me 3 Plexiglas tsubas, yellow bronze plated, they had made from a design source unknown and probably from the same place they got the mold of the handle.

" I don't think the person who designed it knew about tsubas, I had to rework the blade mouth on each one of them to have them perfectly centered and aligned. As for the other prop tsubas I 'm sure Laurent found out about that problem and fixed them up properly. The tsuba design I sent you is the corrected sketch which wasn't used because they were all made before I could say a word about it. So they had to cope with the flaw.

Masamune tsuba
A screen capture of the HIII final tsuba


Tsuba designs
A sketch of the Masamune and Dark Magic tsubas



Original prop swords for Highlander III
Jose made a retractable blade version (top), a background prop (center), and the "hero" version (bottom) for close-ups.

"Anyway that's (if my memory is good) the spot where they gave me Carte Blanche for the rest of the project..... LOL

"There was also something that went unnoticed -- the fact that there were red vulcanized seppas used on each sword, barely visible from a distance, but in close-up it gave them a touch of high class -- they were sandwiched between the brass seppas and the tsuba thus barely seen. The saya of the HIII was black lacquered high gloss with a large throat in brass as seen on the picture I sent you."


Jose created, of his own design, the villain Kane's katana, and named it "Dark Magic." Jose also re-mastered the hilt for the MacLeod claymore, which was required for a scene where Connor is featured lighting a candle at the grave of his first wife, Heather (the rusted sword still there as her grave-marker).

Dark Magic katana by Jose de Braga
The Jose de Braga Dark Magic katana


Jose DeBraga
Jose with the finished swords



Highlander IV

The fourth film in the series featured the use of the production swords available on the market, just as they are manufactured by Marto of Toledo, Spain.

Marto Connor MacLeod sword

This sword features the mane as it seems to appear in the first film, but the angle of the dragon's head is straighter, more parallel with the grip body. The scales are an overlapping diamond shape with an incised line cut down the center of each one.

The hilt also features a fuchi that is standard to a number of Marto models, including the "Sword of the Dragon" which was used by Duncan MacLeod (Adrian Paul) in the Highlander Series.

The final change Marto made was to add texturing to the flats of the tsuba (which is back to the design found in Highlander II).



Conclusion

The swords vary from film to film, but this is not unheard of in the film industry.

The only unknown factor in our comparison to date is the diameter of the original prop hilts from HI and HIII. We currently have the hilts for the Marto production piece, and the Highlander II molded hilt. The hilt on the Highlander II sword is much slimmer in profile than the Marto version, more comfortable to grip, and easier for the author of this article to wield. As we take delivery of the de Braga created hilt and the hilt from the Highlander I sword, we will continue this comparison.

Why did the swords change from film to film? Prop designers and makers for sequels to any film have needed to make do with what was easily obtainable at the time of shooting.

A case in point is Conan the Destroyer, where all of the Atlantean swords were fiberglass copies that had been altered. Props can be lost, destroyed, or simply auctioned off between films, especially when a sequel is not currently in the works at that time. As a result, the design evolves and grows.

Albion is currently working with Jose de Braga, Davis-Panzer and the other creators/owners of these film originals, and this article will be updated as new information becomes available.

For more information about the Highlander films and television series, as well as other replicas of the swords and other Highlander merchandise,
we invite you to visit the Highlander-Official.com Website
.

Official Highlander Website

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